Because of the war-related supply bottlenecks, ŠKODA AUTO was forced to suspend production of the all-electric ENYAQ iV for eight weeks from 3 March due to a shortage of cable harnesses. With a view to restarting production as quickly as possible, the carmaker and its suppliers quickly began looking into duplicating the production of cable harnesses at other manufacturing plants in Europe and North Africa.
This way, ŠKODA AUTO and PEKM Kabeltechnik managed to relocate part of the cable harness production from Ukraine to Mladá Boleslav within five weeks of the war starting. PEKM built the necessary production equipment in assembly halls provided by ŠKODA AUTO, and manufacturing was gradually ramped up from the beginning of April. The production facilities are staffed by 35 women from the Ukrainian plant in Lviv, who are now training new employees. Cable harnesses for the OCTAVIA, KODIAQ, KAROQ and SUPERB model series will start in the coming weeks at ŠKODA AUTO’s headquarters.
To be as well prepared as possible for potential supply bottlenecks in the future, ŠKODA AUTO has secured additional capacity from the company Kromberg & Schubert at the Moroccan plant in Kenitra near Rabat. In addition, Kromberg & Schubert has now increased the number of cable harnesses manufactured at its Ukrainian plant in Zhytomyr. The demand for cable harnesses for the production of the ENYAQ iV will be met in the future thanks to manufacturing at both locations – Zhytomyr in Ukraine and Kenitra in Morocco.
ŠKODA AUTO is also planning to duplicate the production of high-voltage cable harnesses required to charge electric vehicles, among other things. From the end of June, these will be manufactured in Romania. From September onwards, production from the plant in Khmelnyskyj, Ukraine, will also be duplicated after consultation within the Volkswagen Group: The cable harnesses for the OCTAVIA and SUPERB models will then also be produced in Tangier, Morocco.